Low-volume Production
For many cases a plastic part is needed with small batch
ranging from dozens to several hundreds units. Construction of
steel mold is too expensive and not economical for such
application.
What is more, some plastic housings are
generally very big—this makes the problem even more
financially headache.
Our Solution:
For
different purposes we have different solutions:
A.
Mold-less production of Large-sized, low volume Plastic/
housings/ enclosures:
We have developed a unique
Equal-Intensity Jointing Technique. This technique ensures the
final part as solid as molded parts. With this technique we
can make products for demonstrative and commercially practical
use.
The typical application of this technique is in
Medical Equipment and Scientific/Laboratory/Military
Instrument where
low volume products are usually required.
Our products are used in Laser Printer, Portable Patient
Monitor, Auto Hematology Analyzer, Portable Weapon Detector,
Displays, etc.
The housings and enclosures made from
plastic material are more user-friendly and leave more space
for designer's imagination than sheet metal housings. It is
also electrically safer by preventing the equipment from
electricity leakage.
This technique is best used for
medium and large sized parts.
B. Silicon rubber mold for higher density material:
The parts made with this method has physical
performance equivalent to ABS, PC or clear Acrylic etc.
Suitable for 5-100 pcs small sized parts. Less cost and
shorter lead time than cheap metal mold.
For larger
quantity this method is not best option.
C. Pressing mold & Molding for low volume
medium density parts:
It is used to make medium
hardness elastomer parts like bumpers, o-rings, pad, bush,
etc.
This method can be applied in small to medium
quantity use.
D. Cheap metal mold for small run moldings.
It is very much like standard Plastic Injection
Mold and can mold almost all the popular engineering resins.
The difference is that the design and material used in
cheap mold only guarantee short lifetime of the mold as 50,000
shots or so. And secondary work is often required.
For
very small quantity this method is not a good option 。
Maybe you have been confused with above approaches.
Don't worry, just tell us your requirement and we will help
you select a best option to your need!
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